New plant a critical necessity to prevent tobacco processing backlog
Business Reporter
Zimbabwe’s tobacco industry is facing a potential bottleneck in processing due to a significant increase in output, some industry experts have said.
Following a record harvest of 354 million kg for the 2025/26 season, the country is aiming for a new target of 400 million kg of flue-cured tobacco.
However, with only three green leaf threshing (GLT) plants currently operational, industry players are warning of severe processing delays.
This could lead to a backlog in fulfilling international orders and an increase in warehousing costs.
Chevron Tobacco’s executive director Mr Tapiwa Masedza noted Zimbabwe’s tobacco processing capacity was failing to keep pace with the country’s record-breaking yields, creating significant bottlenecks and potential delays in international exports.
Mr Masedza highlighted that the country’s three existing GLT plants have a combined processing capacity of approximately 90 tonnes per hour.
He said even with an efficiency rate of around 88 percent, this capacity is insufficient to handle the projected 350 million kg harvest from the current season in a timely manner.
“If you are looking at that, this year we have got [over] 350 million kg, and we started to process it around April,” said Mr Masedza.
He said given the efficiency, if operations were to pause for the Christmas period, approximately 318 million kg would have been processed, with the remainder being handled in January 2026.
“This then creates a challenge, a bottleneck in the processing, because we have got issues to do with export schedules.
“The tobacco that we are talking about is not going to be consumed in Zimbabwe, it has to be exported. And the final consumers, the factories that are probably in Dubai, China and globally, they need this tobacco.
“And what is just going to happen is there is going to be a mismatch between these processing schedules and the export schedules. This is going to create a challenge for the merchants.”
Echoing these concerns, an executive with a tobacco exporting firm, who wished to remain anonymous, said that the logistical challenges are already a major headache for the sector.
“We are constantly worried about the pile-up of un-threshed leaf in our warehouses. Every day of delay adds to our storage costs and puts pressure on our ability to meet our contracts,” said the executive.
“The call for an additional plant is not a luxury; it’s a critical necessity to ensure we don’t squander the gains we’ve made in production.”